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The CARDONE 27-7620 Remanufactured Power Steering Gear is engineered as a direct-fit replacement for select Ford E-Series vans and cutaway chassis (E-150, E-250, E-350, E-450, Econoline). As the core of the steering system, it converts steering wheel input into precise front wheel movement for stable, predictable handling—critical on heavily loaded vans, shuttle buses and RV conversions.
Each unit is fully remanufactured to OE standards using original-equipment cores, then hydraulically tested 100% to verify proper flow, pressure and internal sealing. All O-rings and lip seals are replaced with brand new components for leak-free operation, while shafts are refinished to exact OE tolerances to minimize friction and premature seal wear.
A durable “Cool Dip” rust-inhibitive finish protects the housing from corrosion and prevents cracking, flaking, or peeling over time. This particular part number is a conversion-style unit for specific E-Series applications:
Correct mounting bolts are supplied and must be used when noted.
On models with M14x2.0 mounting holes, this gear is designed to bolt directly in when used per the instructions.
100% hydraulic testing for proper flow, internal leakage and steering performance
100% new O-rings and lip seals for long-lasting, leak-free service
Critical internal components individually tested for durability and reliability
Resurfaced input and output shafts to OE specs for reduced friction and extended seal life
“Cool Dip” rust-inhibitive finish on all exposed surfaces
OE-based remanufacturing ensures correct port locations, mounting, and sector-shaft dimensions
Environmentally friendly process reduces raw material and energy use by up to 80% versus new production
Ford OE Numbers:
4C2Z-3504-FA
5C2Z-3504-FA
6C2Z-3504-AA
6C2Z-3504-AARM
| Category | Specification |
|---|---|
| Type | Power Steering Gear |
| Hose Port Type | O-Ring |
| Input Shaft Diameter | 0.812 in (20.6248 mm) |
| Input Shaft Spline Quantity | 29 |
| Splined Input Shaft | Yes |
| Output Shaft Diameter | 1.38 in (34.93 mm) |
| Output Shaft Spline Quantity | 36 |
| Output Shaft Thread Diameter | 0.881 in (22.38 mm) |
| Power Assisted | Yes |
| Pressure Port Thread Diameter | 0.486 in (12.34 mm) |
| Pressure Port Thread Size | 1/2-20 |
| Return Port Thread Diameter | 0.618 in (15.7 mm) |
| Return Port Thread Size | 5/8-18 |
| Mounting Hardware Included | No (conversion units include correct bolts as noted) |
| Total Turns Lock-to-Lock | 4 |
Many applications explicitly state:
“Correct mounting bolts are provided with conversion unit and must be used. If mounting bolts are not supplied, this is not a conversion unit, and the old bolts must be used.”
and for some 2004 applications:
“with M14x2.0 Mounting Holes” and/or “with Front Axle Rating Over 4200 lb”
Make sure to:
Confirm build date on 2008 models (some are “Before 09/30/2007” or “Before 10/01/2007”).
Check whether your vehicle has M14x2.0 mounting holes or older-style hardware.
Use the supplied bolts where the catalog calls this a conversion unit.
For warranty compliance:
Flush the power steering system thoroughly
Install a new in-line power steering filter
Use OE-specified power steering fluid only
All applications below are with Power Steering Gear and follow the bolt/mounting notes above.
E-150 (Van) – 4.6L & 5.4L
2004 – 4.6L, 5.4L (with M14x2.0 mounting holes)
2005–2007 – 4.6L, 5.4L
2008 – 4.6L, 5.4L (build date before 10/01/2007)
E-150 Club Wagon
2004 – 4.6L, 5.4L (with M14x2.0 mounting holes)
2005 – 4.6L, 5.4L
E-150 Econoline
2007 – 5.4L
2008 – 5.4L (build date as specified in catalog; matches E-150/E-250/E-350 patterns)
E-250 (Van) – 4.6L & 5.4L
2004 – 4.6L, 5.4L (with M14x2.0 mounting holes)
2005–2007 – 4.6L, 5.4L
2008 – 4.6L, 5.4L (build date before 10/01/2007)
E-350 Club Wagon – Heavy front axle applications
2004 – 5.4L, 6.0L, 6.8L, 7.3L
With Front Axle Rating Over 4200 lb and M14x2.0 mounting holes
2005 – 5.4L, 6.0L, 6.8L
E-350 Super Duty (Van / Cutaway)
2004 – 5.4L, 6.0L, 6.8L
With Front Axle Rating Over 4200 lb and M14x2.0 mounting holes
2005–2007 – 5.4L, 6.0L, 6.8L
2008 – 5.4L, 6.0L, 6.8L (Before 10/01/2007)
E-450 Super Duty (Cutaway / Strip Chassis)
2004 – 5.4L, 6.0L, 6.8L (with M14x2.0 mounting holes)
2005–2007 – 5.4L, 6.0L, 6.8L
2008 – 5.4L, 6.0L, 6.8L (Before 09/30/2007)
These catalog lines mirror the E-Series van applications above:
Econoline – 4.6L & 5.4L
2004 – 4.6L, 5.4L (with M14x2.0 mounting holes)
2005–2006 – 4.6L, 5.4L
Order Processing
All orders are processed and shipped within 24 hours of purchase (excluding weekends and holidays).
Orders placed after 3:00 PM EST may ship the following business day.
Shipping Methods
Customers select their preferred shipping method and speed at checkout.
Shipping times are determined by the carrier and cannot be guaranteed by us.
Tracking information will be provided once your order has shipped.
Shipping Coverage
If your package arrives damaged, please notify the delivery driver immediately and contact the shipping carrier to file a claim.
You must report any missing or damaged items within 14 days of delivery.
After this time, we cannot be held responsible for lost or damaged items.
Return Window
You have 30 days from the date of delivery to request a return.
After 30 days, we are unable to accept returns, exchanges, or refund requests.
Eligibility
Items must be returned in their original condition—unused, unwashed, and with all tags and packaging intact.
Certain products may not be eligible for return (e.g., special-order items, customized products, or perishable goods).
Items that have been altered, installed, or modified cannot be returned.
Return Process
Contact our Customer Support team to request a Return Authorization (RMA) before sending items back.
Once your return is approved, you’ll receive instructions on where to send the product.
Customers are responsible for return shipping costs unless the item was defective or incorrect.
Refunds
Refunds are issued to the original payment method once the returned item has been received and inspected.
Please allow 5–10 business days for the refund to appear on your account.
In some cases, a restocking fee may apply (if applicable, this will be disclosed during your return authorization).
